6-inch PVC Schedule 40 Conduit Fill
Wire capacity of trade size 6 (metric designator 155) Rigid PVC Conduit, Schedule 40, for THHN, XHHW, THW and RHW conductors from 14 AWG to 1000 kcmil.
6-inch PVC Schedule 40 holds 98 × #2, 61 × 1/0 AWG, 35 × 4/0 AWG or 16 × 500 kcmil THHN conductors at 40% fill. Internal area: 28.567 in²; usable at 40%: 11.427 in².
| Wire size | THHN | XHHW | THW | RHW | THHN in a nipple (60%) | THHN area (in²) |
|---|---|---|---|---|---|---|
| 14 AWG | 1178 | 822 | 822 | 390 | 1767 | 0.0097 |
| 12 AWG | 859 | 631 | 631 | 323 | 1288 | 0.0133 |
| 10 AWG | 541 | 470 | 470 | 261 | 812 | 0.0211 |
| 8 AWG | 312 | 261 | 261 | 137 | 468 | 0.0366 |
| 6 AWG | 225 | 193 | 157 | 109 | 338 | 0.0507 |
| 4 AWG | 138 | 140 | 117 | 85 | 208 | 0.0824 |
| 3 AWG | 117 | 118 | 100 | 75 | 176 | 0.0973 |
| 2 AWG | 98 | 99 | 85 | 65 | 148 | 0.1158 |
| 1 AWG | 73 | 74 | 60 | 43 | 109 | 0.1562 |
| 1/0 AWG | 61 | 62 | 51 | 37 | 92 | 0.1855 |
| 2/0 AWG | 51 | 52 | 43 | 32 | 77 | 0.2223 |
| 3/0 AWG | 42 | 43 | 36 | 28 | 64 | 0.2679 |
| 4/0 AWG | 35 | 35 | 30 | 24 | 53 | 0.3237 |
| 250 kcmil | 28 | 29 | 25 | 18 | 43 | 0.3970 |
| 300 kcmil | 24 | 25 | 21 | 16 | 37 | 0.4608 |
| 350 kcmil | 21 | 22 | 19 | 14 | 32 | 0.5242 |
| 400 kcmil | 19 | 19 | 17 | 13 | 29 | 0.5863 |
| 500 kcmil | 16 | 16 | 14 | 11 | 24 | 0.7073 |
| 600 kcmil | 13 | 13 | 11 | 9 | 19 | 0.8676 |
| 700 kcmil | 11 | 11 | 10 | 8 | 17 | 0.9887 |
| 750 kcmil | 11 | 11 | 10 | 8 | 16 | 1.0496 |
| 800 kcmil | 10 | 10 | 9 | 7 | 15 | 1.1085 |
| 900 kcmil | 9 | 9 | 8 | 7 | 14 | 1.2311 |
| 1000 kcmil | 8 | 8 | 7 | 6 | 12 | 1.3478 |
Mixed wire sizes? Calculate it
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6-inch conduit: PVC Schedule 40 vs other types
Trade size is nominal. The real inside diameter, and so the wire count, changes with the wall thickness of each raceway type.
| Conduit type | ID (in) | Area (in²) | 40% (in²) | #12 THHN | #10 THHN | #6 THHN |
|---|---|---|---|---|---|---|
| PVC Schedule 40 | 6.031 | 28.567 | 11.427 | 859 | 541 | 225 |
| PVC Schedule 80 | 5.709 | 25.598 | 10.239 | 770 | 485 | 202 |
| Rigid Metal Conduit | 6.093 | 29.158 | 11.663 | 877 | 552 | 230 |
Other PVC Schedule 40 sizes
Frequently asked questions
How many #12 wires fit in 6-inch PVC Schedule 40?
859 conductors of 12 AWG THHN/THWN-2 at the 40% fill limit. With thicker THW or XHHW insulation the count is 631.
What is the inside diameter and area of 6-inch PVC Schedule 40?
The internal diameter is 6.031 in. (153.2 mm) and the total cross-sectional area is 28.567 in². The usable area is 11.427 in² at 40% fill, 8.856 in² for two wires and 15.141 in² for one.
What is the largest wire I can pull three of in 6-inch PVC Schedule 40?
1000 kcmil THHN: 8 conductors fit at 40% fill. That is three current-carrying conductors with no ground; add the ground’s area and check again with the calculator if you need one.
Can I really load it with that many conductors?
For space, yes. But 859 current-carrying conductors in one raceway means heavy ampacity derating — 10 to 20 conductors are adjusted to 50% of their table ampacity. Fill tells you what fits; derating tells you what it can carry.
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