1-1/2-inch PVC Schedule 80 Conduit Fill
Wire capacity of trade size 1-1/2 (metric designator 41) Rigid PVC Conduit, Schedule 80, for THHN, XHHW, THW and RHW conductors from 14 AWG to 1000 kcmil.
1-1/2-inch PVC Schedule 80 holds 70 × #14, 51 × #12, 32 × #10 or 18 × #8 THHN conductors at 40% fill. Internal area: 1.711 in²; usable at 40%: 0.684 in².
| Wire size | THHN | XHHW | THW | RHW | THHN in a nipple (60%) | THHN area (in²) |
|---|---|---|---|---|---|---|
| 14 AWG | 70 | 49 | 49 | 23 | 106 | 0.0097 |
| 12 AWG | 51 | 38 | 38 | 19 | 77 | 0.0133 |
| 10 AWG | 32 | 28 | 28 | 15 | 48 | 0.0211 |
| 8 AWG | 18 | 15 | 15 | 8 | 28 | 0.0366 |
| 6 AWG | 13 | 11 | 9 | 6 | 20 | 0.0507 |
| 4 AWG | 8 | 8 | 7 | 5 | 12 | 0.0824 |
| 3 AWG | 7 | 7 | 6 | 4 | 10 | 0.0973 |
| 2 AWG | 6 | 6 | 5 | 4 | 9 | 0.1158 |
| 1 AWG | 4 | 4 | 3 | 1 | 6 | 0.1562 |
| 1/0 AWG | 3 | 3 | 3 | 1 | 5 | 0.1855 |
| 2/0 AWG | 3 | 3 | 2 | 1 | 4 | 0.2223 |
| 3/0 AWG | 1 | 2 | 1 | 1 | 4 | 0.2679 |
| 4/0 AWG | 1 | 1 | 1 | 1 | 3 | 0.3237 |
| 250 kcmil | 1 | 1 | 1 | 1 | 2 | 0.3970 |
| 300 kcmil | 1 | 1 | 1 | 1 | 2 | 0.4608 |
| 350 kcmil | 1 | 1 | 1 | 1 | 2 | 0.5242 |
| 400 kcmil | 1 | 1 | 1 | 1 | 1 | 0.5863 |
| 500 kcmil | 1 | 1 | 1 | — | 1 | 0.7073 |
| 600 kcmil | 1 | 1 | — | — | 1 | 0.8676 |
| 700 kcmil | — | — | — | — | 1 | 0.9887 |
| 750 kcmil | — | — | — | — | 1 | 1.0496 |
| 800 kcmil | — | — | — | — | 1 | 1.1085 |
| 900 kcmil | — | — | — | — | 1 | 1.2311 |
| 1000 kcmil | — | — | — | — | — | 1.3478 |
Mixed wire sizes? Calculate it
Loading calculator…
1-1/2-inch conduit: PVC Schedule 80 vs other types
Trade size is nominal. The real inside diameter, and so the wire count, changes with the wall thickness of each raceway type.
| Conduit type | ID (in) | Area (in²) | 40% (in²) | #12 THHN | #10 THHN | #6 THHN |
|---|---|---|---|---|---|---|
| EMT | 1.610 | 2.036 | 0.814 | 61 | 38 | 16 |
| PVC Schedule 40 | 1.590 | 1.986 | 0.794 | 59 | 37 | 15 |
| PVC Schedule 80 | 1.476 | 1.711 | 0.684 | 51 | 32 | 13 |
| Rigid Metal Conduit | 1.624 | 2.071 | 0.828 | 62 | 39 | 16 |
| IMC | 1.683 | 2.225 | 0.890 | 67 | 42 | 17 |
| Flexible Metal Conduit | 1.538 | 1.858 | 0.743 | 56 | 35 | 14 |
| Liquidtight Flexible Metal Conduit | 1.588 | 1.981 | 0.792 | 59 | 37 | 15 |
| ENT | 1.590 | 1.986 | 0.794 | 59 | 37 | 15 |
Other PVC Schedule 80 sizes
Frequently asked questions
How many #12 wires fit in 1-1/2-inch PVC Schedule 80?
51 conductors of 12 AWG THHN/THWN-2 at the 40% fill limit. With thicker THW or XHHW insulation the count is 38.
What is the inside diameter and area of 1-1/2-inch PVC Schedule 80?
The internal diameter is 1.476 in. (37.5 mm) and the total cross-sectional area is 1.711 in². The usable area is 0.684 in² at 40% fill, 0.530 in² for two wires and 0.907 in² for one.
What is the largest wire I can pull three of in 1-1/2-inch PVC Schedule 80?
2/0 AWG THHN: 3 conductors fit at 40% fill. That is three current-carrying conductors with no ground; add the ground’s area and check again with the calculator if you need one.
Can I really load it with that many conductors?
For space, yes. But 51 current-carrying conductors in one raceway means heavy ampacity derating — 10 to 20 conductors are adjusted to 50% of their table ampacity. Fill tells you what fits; derating tells you what it can carry.
NECTables.com is an independent reference and is not affiliated with, endorsed by, or a substitute for the National Fire Protection Association (NFPA). NEC® and National Electrical Code® are registered trademarks of the NFPA. Values shown are commonly published engineering data and independent calculations based on the methods of NFPA 70; they are not a reproduction of the Code. Always confirm against the edition adopted in your jurisdiction, including local amendments, and consult a licensed electrician or engineer before doing electrical work.